Pakistan's cement industry plays a pivotal role in its economy, contributing
approximately 5.3% to the nation's GDP and marking a significant presence with
19 companies operating 24 plants across the country.
This sector, characterized by its organized and oligopolistic nature, showcases
a blend of both local giants and emerging entities, all contributing to the
nation’s infrastructure development and economic growth.
With its operations spanned across the two regions of North and South, the
industry caters to a vast range of geographical areas including Punjab, KPK,
AJK, Sindh, and Balochistan, highlighting the extensive reach and impact of
cement manufacturing in Pakistan.
Amidst the challenges of supply limitations and the COVID-19
pandemic, the Pakistani cement sector has remained resilient, demonstrating
steady growth.
This growth trajectory is underpinned by the government's investment in
infrastructure through projects like the China-Pakistan Economic Corridor
(CPEC) and the construction package aimed at stimulating the construction
industry.
As we delve into the realms of cement factory operations, including the notable
players like DG Khan Cement, Lucky Cement, and Maple Leaf Cement among others,
this article will offer a comprehensive overview of the top cement
manufacturers, their strategic plant locations, and their contribution towards
meeting the surging demand for cement in the country. Aimed at industry
professionals and enthusiasts alike, the subsequent sections will unfold the
expansive empire of cement factories in Pakistan, shedding light on the key
players and their innovative practices in cement production.
Inside Pakistan's Cement Factory Empire: The Top Players
D.G Khan Cement Company Limited Plant: D.G Khan, Hub & Chakwal
Overview and Production Capacity
D.G. Khan Cement Company Limited (DGKC) stands as one of
Pakistan's premier cement manufacturers, boasting a significant production
capacity of 22,400 tons per day, which translates to approximately 6.72 million
tons annually. The company operates four strategically located plants: two in
Dera Ghazi Khan, one in Khairpur Distt. Chakwal, and another in Hub, Lasbela
District.
Innovations and Environmental Commitment
- Recent
Developments: DGKC has recently embarked on a Green Field Cement
manufacturing project in Shadan Lund, Dera Ghazi Khan. This facility is
designed to produce 6,500 tons per day of clinker and incorporates
state-of-the-art manufacturing equipment along with advanced emission
control technologies.
- Future
Projects: A notable ongoing initiative is the Greenfield project
in D.G Khan, slated for completion by the second quarter of 2024. This
project underscores the company's commitment to enhancing its production
capabilities and maintaining its competitive edge in the cement industry .
Corporate Practices and Social Responsibility
- Company
Structure and Market Presence: DGKC is a key player in the Nishat
Group, one of Pakistan's leading business conglomerates. The company is
known for its robust countrywide distribution network, managed through
various regional sales offices. Its products are highly regarded in both
local and international projects, contributing to its strong market share
and status as a blue-chip entity on the Pakistan Stock Exchange.
- Environmental
and Social Initiatives: Committed to sustainable practices, DGKC
has implemented numerous measures to minimize environmental impact.
Additionally, the company actively participates in social initiatives,
including collaborations with The Citizens Foundation (TCF) to support
education for underprivileged children .
Key Personnel
Among the notable figures at DGKC are Shakeel Khan, Process
Controller for Loesche Mill and Ball mill, Nazir Hussain, Senior HR Manager,
Aamir Noor, Assistant Manager, and Dost Syed, Head of Drill and Blast Section.
These individuals play crucial roles in the ongoing success and operational
excellence of the company .
Lucky Cement Company Ltd Plant: Pezu and Nooriabad
Overview and Production Capacity
Lucky Cement Limited (LCL), established in 1993 by Abdul
Razzak Tabba, stands as one of Pakistan’s largest cement producers with
factories located in Pezu, Lakki Marwat District, and Nooriabad, Jamshoro .
The company boasts a substantial production capacity, with the Pezu plant alone
capable of producing 13,000 tons per day .
Key Products and Innovations
- Cement
Types: LCL produces a variety of cement types including Ordinary
Portland Cement, Sulphate Resistant Cement, Block Cement, and Clinker,
catering to diverse construction needs .
- Environmental
Initiatives: Lucky Cement is proactive in adopting eco-friendly
practices, having installed a waste heat recovery (WHR) system at the
Nooriabad plant. This system, consisting of 11 Aalborg AV-6N WHR boilers,
has exceeded expectations by achieving a total waste heat recovery of 27
MWth, thereby generating 6 MWel of electric output from a steam
turbine .
Market Presence and Achievements
- Export
and Local Market Share: As the largest producer and exporter of
cement and clinker in Pakistan, LCL holds an 18 percent share of the local
market .
The company is also the only cement manufacturer with its own loading and
storage terminal at Karachi Port, enhancing its distribution
capabilities .
- Recognition
and Sustainability: LCL has received numerous accolades for its
sustainability efforts, including an A+ rating by the Global Reporting
Initiative (GRI) in 2012 and a second position in the 'Best Corporate
& Sustainability Report Awards 2019' .
Additionally, the company has been recognized by Asiamoney as Pakistan's
most outstanding company in the Materials sector for 2020 .
Energy Contributions
LCL not only meets its own energy needs but also contributes
to the national grid by supplying electricity to Hyderabad Electric Supply
Company (HESCO) and Peshawar Electric Power Company, highlighting its role in
supporting regional energy requirements .
Bestway Cement Factory Ltd Plants: Hattar, Chakwal, Farooqia, Kalar Kahar, Pai Khel, Cherat, Nowshera
Overview and Production Capacity
Bestway Cement Limited, with a robust cement capacity of 5
million tonnes, operates across five key locations in Pakistan. The company's
extensive network includes eight production lines distributed among these
sites .
Plant-Specific Details
- Hattar
Plant:
- Clinker
Capacity: 7,200 tonnes per day
- Farooqia
Plant:
- Clinker
Capacity: Unspecified
- Chakwal
and Kallar Kahar Plants:
- Clinker
Capacity: Unspecified for both locations
- Mianwali
Plant:
- Clinker
Capacity: 7,200 tonnes per day
Innovative Practices and Environmental Commitment
- Waste
Heat Recovery: Bestway Cement has installed waste heat recovery
power plants at all sites, including Chakwal, Hattar, Farooqia, and Kallar
Kahar, showcasing its commitment to sustainable energy use .
- Advanced
Cooling Systems: The introduction of Air Cooled Condenser (ACC)
Systems at Chakwal and Kallar Kahar plants reduces water use, aligning
with environmental sustainability goals .
- Solar
Power Initiatives: The company has established off-grid captive
solar power plants with a total capacity of 91.47 MWs, further enhancing
its energy self-sufficiency across all production facilities .
Compliance and Standards
Bestway Cement adheres to several international and national
standards, ensuring quality and environmental stewardship. These include UNFCC
Registration, ISO 9001:2015, ISO 14001:2015, ISO 18001:2007, and ISO
17025:2005, marking its commitment to continuous improvement and operational
excellence .
Maple Leaf Cement Factory Plant: Dadukhel Pakistan's Cement Industry
Company Profile and Historical Background
- Established: 1956,
with a rich history extending over six decades in the cement manufacturing
industry .
- Ownership: Acquired
by Saigol Group under the privatization scheme from the Government of
Pakistan in 1992, showcasing a significant transition in its corporate
journey .
- Headquarters: Based
in Lahore, serving as a central hub for its operations and corporate
activities .
Operational Capacity and Market Presence
- Primary
Plant Location: Situated in Iskanderabad, District Mianwali,
Northern Pakistan, strategically positioned to optimize both production
and distribution .
- Production
Capabilities:
- Ordinary
Portland Cement (OPC) Capacity: 11,700 tonnes per day
- Market
Share: Holds a 9% share in the Ordinary Portland Cement (OPC)
market, reflecting its solid stance in the industry .
Innovations and Environmental Practices
- Cement
Varieties: Produces both Ordinary Portland Cement (OPC) and White
Cement, catering to diverse construction needs [15].
- Sustainable
Fuel Usage: Utilizes coal as a primary fuel, aligning
cost-efficiency with environmental considerations .
- Global
Reach: Exports products to regions such as Afghanistan, the
Middle East, and various African countries, indicating a broad and
influential market presence .
Subsidiaries and Additional Insights
- Subsidiaries: Includes
Kohinoor Textile Mills Limited (KTML) and Maple Leaf Capital Limited
(MLCL), diversifying its business portfolio .
- Employee
Strength: Employs between 501-1,000 individuals, contributing
significantly to job creation and economic stability in the region .
- Specialties: Specializes
in a range of cement products including Grey, White, Sulphate Resistance,
and Oil Well Cement, demonstrating its adaptability and innovation in
product offerings .
Maple Leaf Cement Factory Ltd
continues to play a pivotal role in building Pakistanulln's infrastructure
while adhering to sustainable practices and expanding its global
footprint .
Power Cement Limited Company Plant: Nooriabad, Dadu
Company Overview and Strategic Location
- Location: Situated
in Nooriabad Industrial Estate, District Dadu, Sindh, approximately 95
kilometers northeast of Karachi, this strategic placement aids in both the
distribution and logistical operations of the company .
- Ownership: Power
Cement Limited operates under the prestigious Arif Habib Group, a notable
name in Pakistan's financial services sector .
Production Capacity and Technological Advancements
- Facilities: The
company boasts a state-of-the-art automated cement plant, designed with
European technology, enhancing both efficiency and production
quality .
- Capacity: Initially,
the plant had a production capacity of 900,000 tons of clinker annually.
With the addition of a new integrated cement plant, the capacity has
significantly increased to 7,700 tons per day of clinker production and
8,500 tons per day of cement grinding. This expansion brings the total
production capacity to 3.40 million tons per annum .
Environmental Commitment and Certifications
- Eco-friendly
Operations: Power Cement plants are designed to be
environmentally friendly. They comply with World Bank/IFC Standards for
emissions and boast a system that captures 99.7% of dust, ensuring only
clean air is released into the environment .
- Certifications: The
company’s dedication to sustainable practices is further evidenced by its
ISO 50001:2018 certification, highlighting its commitment to energy
management and environmental stewardship .
Product Range and Market Reach
- Diverse
Portfolio: Power Cement Limited manufactures a variety of products
including Power OPC 53 Grade, Power SRC 53 Grade, and more, tailored to
meet diverse construction needs. The company has also introduced unique
brands like Black Bull OPC 53 Grade and Qila PPC 43 Grade for specialized
markets .
- Innovative
Milestones: Notably, Power Cement made history as the first
Pakistani cement company to export cement to Europe, demonstrating its
capability and the quality of its products on an international stage .
Awards and Recognition
- Industry
Acknowledgment: The company’s efforts in corporate responsibility
and sustainability were recognized when it secured the 3rd position in the
Best Corporate & Sustainability Report Award 2020 in the cement
sector .
Stock Market Presence
- Public
Listing: Reflecting its robust business model and investor
confidence, Power Cement Limited is listed on the stock exchange with
symbols POWER & POWERPS, making it accessible to investors and market
analysts .
Commitment to the Domestic and Regional Markets
- Market
Focus: While primarily serving the southern region of Pakistan,
Power Cement’s products are also exported to various regional markets,
ensuring a broad operational footprint .
Pioneer Cement Limited Factory Plant: Khushab
Company Overview and Strategic Location
- Incorporation
and Public Status: Pioneer Cement Limited (PCL) was incorporated
as a public company in Pakistan on February 09, 1986, reflecting its
longstanding presence in the industry .
- Strategic
Location: The plant is strategically situated in Chenki, District
Khushab, Punjab, positioned approximately 250 km away from Lahore and 120
km from the Motorway (M2). This central location facilitates easy and fast
access to major markets .
Production and Market Reach
- Cement
Types: PCL produces two main types of cement - Ordinary Portland
Cement (OPC) and Sulphate Resistant Cement (SRC), catering to diverse
construction needs across Pakistan .
- Main
Markets: While the primary markets for Pioneer Cement are in
Punjab and KPK, its products are distributed nationwide, ensuring a broad
market reach .
Operational Excellence and Commitments
- Quality
and Compliance: Committed to high standards, PCL adheres to all
legal and regulatory requirements and employs stringent quality control
measures at every production stage to ensure the delivery of high-quality
cement .
- Financial
Performance: For the fiscal year ending June 30, 2023, the
company achieved significant net sales revenue, amounting to Rs. 36,165.27
million, demonstrating robust financial health and market presence .
Contact Information and Additional Details
- Head
Office: Located at 64-B/I, Gulberg-III, Lahore, Pakistan. Contact
via Phones: (+92-42) 37503570-72 and Fax: (+92-42) 37503573 .
- Factory
Office: Situated at P.B. No. 50, Jauharabad, District Khushab,
Pakistan. Reachable by Phone: (+92-454) 724500 and Cell: (+92-300)
6079046-7 .
- Membership
and Affiliations: PCL is a recognized member of the All Pakistan
Cement Manufacturer Association (APCMA) and Lahore Chamber of Commerce and
Industries (LCCI), further solidifying its credibility in the cement
industry .
Production Facilities
- Clinker
Capacity: The plant boasts a clinker production capacity of 2000
tons per day, a scale that underscores its substantial role in the cement
sector since its completion in 1994 .
Askari Cement Limited: A Comprehensive Overview
Company Profile and Historical Background
- Foundation
Year: Established in 1980, Askari Cement Limited has grown to
become a prominent player in the cement manufacturing sector .
- Headquarters: Based
in Rawalpindi, Pakistan, the company operates under the ownership of Fauji
Cement Company since its acquisition on November 18, 2021 .
- Ownership
and Acquisition Details: Initially a private entity, Askari
Cement was acquired by Fauji Cement Company, enhancing its market
capabilities and financial backing .
Operational Insights and Production Capabilities
- Production
Plants: The company operates two major production plants located
in Wah and Nizampur, significantly contributing to its daily production
capacity .
- Production
Capacity: Each day, the Wah plant alone has a production capacity
of 3,600 tons of cement .
- Total
Daily Output: Across all facilities, Askari Cement boasts a
production capacity of 9,000 tons per day .
Market Presence and Export Activities
- Major
Export Destinations: Askari Cement's products reach several
international markets, including India, South Africa, Sudan, Dubai, and
Afghanistan, demonstrating its global footprint .
- Product
Pricing: The price for a 50 kg bag of Askari Cement ranges
between Rs. 1195-1200, offering competitive pricing in both domestic and
international markets .
Certifications and Industry Recognition
- Quality
and Environmental Standards: The company holds several
prestigious certifications, including ISO 9001 and ISO 14001, which
underscore its commitment to quality and environmental management .
- Additional
Certifications: Recognized by international standards such as the
South African Bureau of Standards and Bureau Veritas Certification, Askari
Cement adheres to rigorous global quality benchmarks .
Key Personnel and Corporate Structure
- Leadership: The
company is led by MD & CEO Haris Manzoor, who plays a pivotal role in
its strategic direction and operational management .
- Employee
Base: Despite its extensive operations, Askari Cement maintains a
lean workforce of 50 employees, ensuring efficient management and
operational agility .
Contact Information
- Corporate
Office: Located at Fauji Towers, Block III, 68 Tipu Road
Chaklala, Rawalpindi, 46000 Pakistan, the office serves as the central
point for both corporate affairs and customer relations .
- Online
Presence: Further details can be accessed through their website
at www.askaricement.com.pk .
Attock Cement Pakistan Factory Ltd Plants: Hub Chowki, Lasbela
Company Overview and Contact Information
- Location: The
Attock Cement Pakistan Ltd (ACPL) plant is strategically situated in Hub
Chowki, Lasbela, Balochistan, Pakistan, optimizing both logistical
operations and distribution .
- Contact
Details:
- Telephone: (92-0853)
363569
- Cell
Numbers: 03212886234, 03468288625, 03362886255
- Email: factory@attockcement.com
Production Capabilities and Cement Types
- Total
Capacity: The Hub Chowki plant boasts a robust production
capacity of 2.955 million tonnes per annum (Mta) of cement, making it a
significant contributor to the region's cement supply .
- Cement
Varieties Produced:
- Ordinary
Portland Cement
- Sulphate
Resistant Cement
- Block
Cement
Technological Advancements and Compliance
- New
Line 3: The latest addition to the plant includes the Line 3
which features a vertical roller mill of type LM 56.3+3 CS from LOESCHE,
designed specifically for grinding cement clinker .
- Compliance
Standards: The cement produced in the new Line 3 adheres to both
Pakistani standards and the European Standard EN 197-1, ensuring
high-quality output suitable for various construction needs .
Export Markets
- ACPL's
Hub Chowki plant extends its reach beyond local markets by exporting
clinker and cement to several countries, enhancing its global footprint.
Key export destinations include:
- United
Arab Emirates (UAE)
- South
Africa
- Iraq
This detailed overview of the Attock Cement Pakistan Ltd's
operations at Hub Chowki, Lasbela, underscores its pivotal role in the cement
industry in Pakistan, driven by technological advancements, substantial
production capabilities, and a strong export presence.
Fauji Cement Company Limited Plant (FCCL): Wah, Nizampur and Fateh Jang
Company Overview and Production Capacity
- Foundation: Established
in 1992, FCCL has been setting benchmarks in Pakistan's cement industry
for over three decades .
- Production
Sites: Operates four manufacturing locations in Jhang Bahtar,
Nizampur, Wah, and D.G Khan, with a total production capacity of 10.6
million tons per annum .
- Key
Products: FCCL's product line includes Ordinary Portland Cement,
Sulphate Resistant Cement, Low Alkali Cement, Low Heat of Hydration
Cement, and Pamir Cement (green cement) .
Innovative Practices and Environmental Stewardship
- Advanced
Technologies: Utilizes cutting-edge dust sequestration
technologies like Bag House Filters, Electrostatic Precipitators, and Bag
Filters at all manufacturing plants .
- Energy
Efficiency: Achieves over 40% of its energy needs through a mix
of Solar, Waste Heat Recovery, and Alternative fuels, significantly
reducing carbon emissions by over 140,680 tons .
- Sustainability
Initiatives: Committed to producing high-quality cement while
focusing on sustainability and community welfare .
Recent Developments and Market Presence
- Expansion: Notable
recent progress includes the commissioning of Line 3 in Nizampur,
enhancing production capabilities .
- Market
Reach: FCCL's cement is distributed across Pakistan through an
extensive network of authorized dealers, catering to various construction
projects .
- International
Ventures: Introduced "Pamir Cement" in both local and
international markets, emphasizing its commitment to green building
materials .
FCCL continues to lead in the cement industry by combining
innovative production practices with a strong commitment to environmental and
social responsibilities.
Cherat Cement Company Limited: A Comprehensive Overview
Company Profile and Production Details
- Established: Cherat
Cement Company Limited was incorporated in 1981, marking its presence as
one of the pioneering cement manufacturers in Pakistan .
- Production
Capacity: The company boasts an impressive production capacity,
producing over 14,700 tons of clinker per day and maintaining an annual
production capacity of over 4.5 million tons of cement .
- Location: The
main manufacturing plant is strategically located in Village Lakrai,
District Nowshera, Khyber Pakhtunkhwa (KPK) Province, optimizing both
logistical operations and market reach .
Products and Market Engagement
- Product
Offerings: Cherat Cement is renowned for its high-quality
Ordinary Portland Cement, branded as Cherat, and has recently expanded its
product line to include a composite Cement named Cherat Khyber .
- Market
Reach: With a strong focus on local markets including KPK, FATA,
Azad Kashmir, and Punjab, Cherat Cement enjoys robust brand loyalty. The
company also has a significant export presence in Afghanistan, enhancing
its market footprint .
Sustainability and Corporate Responsibility
- Certifications: Upholding
high standards, Cherat Cement is ISO 9001 and 14001 certified, reflecting
its commitment to quality and environmental management .
- Community
Engagement: The company actively contributes to community welfare
through initiatives like setting up a Welfare Medical Dispensary in
Nowshera for free basic medical care and partnering with The Citizens
Foundation to establish a school in Shaidu village, providing
comprehensive educational programs for children .
Financial and Corporate Information
- Financial
Performance: For the fiscal year ending June 30, 2023, Cherat
Cement reported sales of PKR 37,386,186, a profit after taxation of PKR
4,403,932, and an earnings per share (EPS) of 22.67 .
- Stock
Market Data: As of April 14, 2024, Cherat Cement's market
capitalization stood at PKR 31,102,749.68, with shares outstanding at
194,295,038 and a free float of 60.00% .
Key Executives and Ownership
- Leadership
Team: The company's management includes a diverse group of key
executives such as the Chairperson, Chief Executive Officer, Chief
Financial Officer, and other members of the management board .
- Ownership
Structure: Detailed ownership percentages include 7.66%, 6.35%,
3.74%, 3.35%, and 2.83% among the top shareholders .
Cherat Cement continues to play a vital role in Pakistan’s
cement industry, driven by its commitment to quality, innovation, and community
engagement.
Kohat Cement Company Limited (KCCL): Kohat
- Company
Overview and History
- Innovations
and Capacity Expansion
- These
strategic expansions have enabled KCCL to enhance its production
capabilities and maintain a competitive edge in the market.
- Sustainability
and Community Engagement
KCCL continues to innovate in its production processes and
community engagement, ensuring it remains a key contributor to Pakistan’s cement
industry while adhering to sustainable practices.
Thatta Cement Company Limited: A Comprehensive Profile
Company Overview and Infrastructure
- Incorporation
and Development: Thatta Cement Company Limited was established in
1980 as a public limited company, with its manufacturing facility
commissioned in 1982 .
- Location
and Facilities: The plant is strategically located 115 km
northeast of Karachi at Ghulamullah Road, Makli, District Thatta, covering
an extensive area of 233 acres. This includes the factory, various
colonies for workers and officers, commercial buildings, and water
reservoirs .
- Production
Capabilities: Initially installed with a capacity of 1,000 tons
per day of clinker, the facility has since expanded to 1,500 tons per day
in 2005. The plant's equipment is supplied by Mitsubishi Corporation,
Japan, ensuring high standards of quality and efficiency .
Technological Advancements and Environmental Commitment
- Modernization
and Expansion: Significant upgrades include the installation of a
35 tons/hour cement grinding mill and a 24 tons/hr coal grinding mill. The
plant has also transitioned from furnace oil to a multi-fuel firing
system, accommodating coal, gas, and furnace oil .
- Environmental
Practices: In its commitment to sustainability, Thatta Cement has
installed a bag house with enhanced dust emission control, ensuring
emissions from its main stack do not exceed 50mg/Nm3. Additionally, the
company operates its own power generation project, Thatta Power Private
Limited, with a capacity of 23.1 MW, supported by technical assistance
from Orient Energy System Private Limited .
Certifications and Market Presence
- Quality
and Environmental Certifications: Thatta Cement is proud to hold
ISO 9001:2015, ISO 14001:2015, and OHSAS 18001:2007 certifications,
reflecting its commitment to maintaining international standards in
quality management and environmental stewardship .
- Customer
Base and Exports: The company serves a diverse and prestigious
clientele, including major construction and engineering firms like
Directorate General Procurement Army and Descon Engineering Limited.
Additionally, it exports its products to multiple countries, including
Afghanistan, Sri Lanka, and several African nations, broadening its market
reach .
Dewan Hattar Cement Limited Plant: Hattar & Dhabeji
- Locations
and Capacities:
- Certifications
and Quality Assurance:
- Sustainability
and Community Initiatives:
- Global
Reach and Product Offerings:
Dewan Hattar Cement Limited continues to enhance its
operational capacities and market reach, ensuring it remains a key player in
the region's construction and development sectors.
GharibWal Cement Factory Limited Plant: Jhelum
Company Overview and Infrastructure
- Incorporation
and History: Established on December 29, 1960, Gharibwal Cement
Factory is a public limited company registered with the Securities and
Exchange Commission of Pakistan, focusing on the production and sale of
cement .
- Location
and Facilities: The factory is equipped with a modern
state-of-the-art plant that boasts a clinker production capacity of 6700
tons per day. The plant's components are sourced 60% from China and 40%
from Europe, ensuring a blend of reliability and advanced technology .
Operational Excellence and Sustainability
- Power
Generation: The facility includes an in-house power generation
plant with a capacity of 38MW, which supports its extensive manufacturing
operations .
- Quarry
Resources: Gharibwal has access to a prime limestone and shale
quarry with reserves sufficient to last for 200 years, ensuring long-term
resource availability. The raw materials are transported via a 13.5 Km
state-of-the-art conveyor belt capable of handling 1200 tons per
hour .
- Waste
Heat Recovery (WHR) Plant: Currently under the test-phase, the
WHR plant is set to generate up to 12MW of electricity from waste hot
gases and an additional 8MW from a coal-fired system, highlighting the
company’s commitment to energy efficiency and environmental
sustainability .
Community and Environmental Impact
- Land
Use and Environmental Concerns: The company has faced criticism
for clearing a 25-acre forest for limestone mining, which has impacted the
local community's access to firewood and has caused environmental
degradation. Additionally, the use of explosives like dynamite has caused
disturbances in nearby residential areas .
- Community
Relations: Since 2017, local residents have protested the damage
caused by the factory to their homes and the natural environment. Despite
these challenges, the factory leases government-owned land for mining,
with nominal annual payments to the Forest and Mines and Minerals
Departments .
- Reforestation
Requirements: In response to environmental concerns, Gharibwal
Cement is required to undertake reforestation by planting new forests of
similar size to those it has cleared, as part of its environmental
responsibility .
Market Presence and Financial Performance
- Industry
Standing: Gharibwal Cement Limited holds 4.6% of the industry's
total production capacity, with plans to expand by adding another 2.4
million tons. This expansion is projected to increase its market share to
7% .
- Financial
Growth: The company has shown significant financial improvement,
with net revenues increasing from Rs 2 billion in FY10 to Rs 10.5 billion
in FY16. This growth is supported by a reduction in the cost of goods sold
and more efficient fuel and power usage, which dropped from 64% of the
cost of sales in FY11 to 50% in FY16 .
- Profitability: After
incurring losses until FY12, Gharibwal rebounded with a profit of Rs 1.06
billion in FY13, which increased to Rs 2.69 billion by FY16. The earnings
per share also reflected this positive trend, standing at Rs 6.7 in
FY16 .
Dandot Cement Factory Ltd Plant: Jhelum
Company Background and Historical Evolution
- Incorporation
and Acquisition: Dandot Cement Factory Ltd was established as a
public limited company in Pakistan in 1980. It began production in 1983
and was initially installed by the State Cement Corporation of Pakistan
with equipment supplied by Mitsubishi Heavy Industries (MHI) Japan .
- Ownership
Changes: The company underwent several ownership changes, being
acquired by the Chakwal Group of Companies in 1992, which increased its capacity
with the assistance of FLSmidth Denmark. It was later sold to Gharibwal
Cement Company Limited in 2000 and remained under its control until 2007
before being acquired by the Three Star Group of Companies .
Operational Details and Capacity Enhancements
- Initial
and Enhanced Capacities: The plant started with a rated capacity
of 1,000 M.Ton of clinker per day in 1982. This capacity was expanded to 1,600
M.Ton per day in 1994 with technological support from FLSmidth
Denmark .
- Recent
Developments: In 2013, the company secured an investment for major
maintenance and BMR (Balancing, Modernization, and Replacement) to enhance
plant efficiency. Ongoing negotiations aim to further increase the
production capacity to 1,800 M.Ton of clinker per day .
Contact Information
- Registered
Office: 5 - Zafar Ali Road, Gulberg-V, Lahore.
- Communication
Channels: Phone: +92-42-111 184 184, Email: info@dandotcement.com .
Fecto Cement Company Limited: Sangjani Plant Overview
- Foundation
and Ownership: Established in 1952 by Ghulam Muhammad Fecto, Fecto
Cement Company Limited is a notable entity within the Pakistani cement
industry [1].
- Strategic
Manufacturing Unit: The Sangjani plant, operational since January
1990, exemplifies one of the most integrated cement manufacturing units in
Pakistan. This facility was set up by Fuller International Inc., USA, with
a substantial investment of Rs. 2,104 million [3].
- Production
Capacity: The plant boasts a significant production capacity, rated at
780,000 tonnes of clinker per annum, highlighting its role in meeting
regional cement demands [2].
Technological and Operational Excellence
- Consistent
Performance: The Sangjani plant is renowned for its consistent maximum
production output, demonstrating Fecto Cement’s commitment to operational
excellence and reliability in cement manufacturing [4].
- Advanced
Manufacturing Capabilities: Focused on innovation, the company
continually seeks to enhance its manufacturing capabilities, emphasizing
cost reduction and fuel economy [5].
Corporate Philosophy and Employee Engagement
- Corporate
Culture: Fecto Cement promotes a corporate philosophy centered on
integrity, innovation, and excellence, which is reflected across all operations .
- Vision
and Mission: The company operates with a vision of unwavering
integrity and a commitment to quality, aiming to provide economic value and
benefits to its customers .
- Human
Capital Investment: With a workforce of 700 employees, Fecto Cement
invests heavily in human capital, focusing on recruiting, developing, and
retaining top talent to sustain its competitive edge in the industry .
Contact Information
- Email: factory@fectogroup.com .
By integrating advanced technologies and maintaining a
strong focus on sustainable practices, Fecto Cement’s Sangjani plant not only
supports the company’s growth but also contributes significantly to the
infrastructure development in Pakistan.
Flying Cement Company Limited Plant: Lilla
Location and Ownership
- Strategic
Placement: The Flying Cement Company Limited operates its
integrated cement plant in Mangowal, District Khushab, which is part of
the Flying Group of companies .
- Stakeholders: Ownership
is distributed with 49.68% held by the local general public, 44.13% by
directors, CEO, and their children, and 2.02% by foreign general
public .
Production Capabilities and Technological Advancements
- Installed
and Rated Capacity: The Lilla plant boasts an installed capacity
of 2000 tons per day, which translates to a rated annual capacity of
600,000 metric tons of cement .
- Technological
Backbone: Utilizing advanced technology from IHI Japan, the plant
underwent a comprehensive redesign and re-engineering by
Ishikawajima-Harima Heavy Industries Company Limited, Japan, ensuring high
efficiency and quality in production .
Products, Standards, and Certifications
- Flagship
Product: Flying Cement OPC 42.5N, known for its quick strength
achievement, is ideal for projects requiring rapid structural
integrity .
- Compliance
with Standards: The cement produced meets multiple standards
including Pakistan Standard PS:232:2008 (R) 43 Grade, European Standard
EN:197-1:2011 CEM I 42.5 N, among others .
- Quality
Assurance: Certifications from the Cement Research &
Development Institute, Pakistan (CRDI) and Societe Generale De
Surveillance (SGS), Switzerland, attest to the quality and reliability of
the cement .
Financial Performance and Future Outlook
- Recent
Financial Trends: The period from 2018 to 2023 saw fluctuations,
with a significant topline increase of 197% in 2021 and a net profit surge
of 66% in 2022. The first quarter of FY24 recorded a 27% growth in net
sales, with gross profit margins increasing from 15% to 21% .
- Expansion
Plans: The Lilla plant is set to expand its production capacity
by 17% to 9000t/day, complemented by a new 21MW captive power plant, which
has received environmental clearance from the Punjab Environment
Protection Agency .
Contact and Corporate Information
- Headquarters: Located
at 4- Sarwar Colony, Sarwar Road, Lahore Cantt., Pakistan. Reachable via
phone at +92 42 3667 43 01-5 and email at info@flyingcement.com or fcement@flyingcement.com .
Conclusion
Throughout this exploration of Pakistan's cement industry,
we have traversed the considerable landscapes shaped by the country's leading
cement factories. From the pioneering strides of D.G Khan Cement and Lucky
Cement, stretching through the enduring innovations of Maple Leaf and Fecto
Cement, to the expansive global outreach of Flying Cement, the narrative of
growth and sustainability is robust and inspiring. These entities not only
contribute significantly to Pakistan's GDP but also embody the resilience and
forward-thinking required to navigate the complexities of global markets and
environmental challenges. Their collective efforts in driving infrastructural
development, embracing technological advancements, and adhering to
environmental stewardship exemplify the dynamic nature of the cement industry
in Pakistan.
As we conclude, it's evident that the cement sector is a
cornerstone of Pakistan's economic architecture, facilitating not just the
construction of tangible structures but also crafting the framework for
sustainable development. The significance of these cement manufacturers extends
beyond their production capacities, weaving into the fabric of society through
job creation, community projects, and contributions to the national grid. It
prompts a reflection on the broader implications of their work—highlighting the
intricate balance between industrial growth and environmental consideration. In
moving forward, the continuous evaluation of environmental impact, investment
in green technologies, and the exploration of international markets emerge as
pivotal for sustaining this industry’s trajectory. The journey of Pakistan's
cement factories is a testament to resilience, innovation, and an unwavering
commitment to progress, setting a formidable blueprint for future endeavors in
the industry.
FAQs
1. What is the leading cement factory in Pakistan?
LCL holds the distinction of being the largest producer and
exporter of cement and clinker in Pakistan, with an impressive manufacturing
capacity of 15.3 million tonnes per annum.
2. How many cement companies operate in Pakistan?
There are several cement manufacturing companies in
Pakistan, though the exact number is not specified in the provided information.
3. Which cement factory has the longest history in Pakistan?
Askari Cement Ltd holds the distinction of being one of the
oldest cement manufacturers in Pakistan. Originally established in 1921 as
Associate Cement Company, it has a long-standing presence in the industry.
4. Who currently leads Lucky Cement as CEO?
Mr. Muhammad Ali Tabba serves as the Chief Executive Officer
of Lucky Cement Limited. He assumed this role in 2005 following the passing of
his father.
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